Xiang'an Industrial Park Xiamen Torch High-tech Zone
Industry News
Hatro DirectFBT Carrier Tape | Precision for DirectFBT Packaging, High-Efficiency Solution for Semiconductor Packaging
Product Details
1. Product Overview
DirectFBT packaging is a mainstream packaging form for small and medium power semiconductor devices, widely used in consumer electronics, automotive electronics, industrial control and other fields. Targeting the exclusive needs of DirectFBT packaging, Hatro develops and produces DirectFBT special carrier tape. With precise size design, high-quality material performance and full-process supporting services, it provides full-link protection for DirectFBT devices from packaging, storage, transportation to SMT placement. Relying on the advantage of full industrial chain independence, it breaks overseas dependence and becomes the ideal carrier tape supporting choice for DirectFBT packaged devices.
2. Core Specifications
| Parameter Name | EIA-481 Industry Standard (mm) | Hatro Custom Parameter (mm) | Practical Advantages |
|---|---|---|---|
| W (Tape Width) | 12±0.10 | 12 | High-speed feeding without deviation, perfectly compatible with mainstream placement machines and taping machines, no additional debugging required |
| A0 (Cavity Width) | 5.20±0.10 | 5.20 | Fits the contour of DirectFBT devices, eliminating shaking, jamming and tipping, ensuring placement stability |
| B0 (Cavity Length) | 6.60±0.10 | 6.60 | Precisely matches device size, protects device pins from extrusion deformation and picking deviation |
| K0 (Cavity Depth) | 1.20±0.10 | 1.20 | Adapts to the nozzle picking logic of SMT placement machines, ensuring smooth picking without dropping, improving placement efficiency |
All parameters are strictly controlled by Hatro's self-developed high-precision molding molds and online 3D visual inspection system, with tolerances strictly within high industry standards. It can be adapted to 10,000-level high-speed SMT placement machines, fundamentally eliminating placement abnormalities such as jamming, deviation and dropping, and ensuring continuous and stable operation of the production line. Full-size customization is available, and the cavity specifications can be adjusted 1:1 according to the special needs of customer devices to achieve exclusive adaptation.
3. Product Advantages
- Precision Customization, Worry-Free Placement: 1:1 customized cavity size for DirectFBT packaged devices, tight fit without gaps, completely solving the pain point of poor compatibility of conventional carrier tapes. The placement yield is increased to over 99.9%, greatly reducing device loss.
- High-Quality Material, Excellent Performance: Made of high-purity new black PC (Polycarbonate) substrate with self-developed modification technology, it has excellent impact resistance and bending resistance, no whitening or breaking during winding; the temperature resistance range is extended to -40℃~120℃, adapting to various harsh production environments; low precipitation and high cleanliness, complying with RoHS and REACH environmental standards, suitable for automotive-grade and industrial-grade high-end packaging scenarios; black material has strong light shielding, which can effectively protect photosensitive devices.
- Full-Area Anti-Static, Protect Device Safety: The surface of the carrier tape is treated with full-area anti-static, with a stable surface resistance of 10⁶~10⁹Ω/sq. Static electricity dissipates quickly without accumulation, effectively avoiding electrostatic breakdown of DirectFBT sensitive devices and ensuring the integrity of device electrical performance.
- Full Industrial Chain Collaboration, One-Stop Supporting: Relying on Hatro's full industrial chain advantages of self-developed molds and self-produced materials, it provides one-stop supporting services of carrier tape + cover tape + reel. Products of the same specification are perfectly matched, no multi-party coordination is needed; 3-day rapid mold opening and sampling are supported, customized needs are quickly responded to, and mass supply is stable.
- Independent Control, Cost Optimization: Core technologies are fully independently developed, with local large-scale mass production. The cost is reduced by more than 30% compared with imported similar products, getting rid of dependence on overseas technology and supply chains, ensuring supply chain safety, and helping enterprises reduce costs and increase efficiency.
- Strict Quality Control, Traceable Quality: Complying with ISO9001 and IATF16949 quality systems, each batch of carrier tapes undergoes full-size inspection, anti-static testing and mechanical performance testing, with a yield rate of over 99.9%. The whole process data is traceable, and the quality is stable and reliable.
4. Application Fields
- DirectFBT packaged small and medium power semiconductor devices such as transistors, MOSFETs and diodes
- SMT placement in consumer electronics, automotive electronics, industrial control, new energy, smart home and other fields
- Packaging supporting for semiconductor packaging factories, electronic component manufacturers and EMS foundries
- Photosensitive device packaging scenarios with special requirements for light shielding and anti-static of carrier tape
5. Q&A
Q: What's the difference between DirectFBT carrier tape and ordinary carrier tape? Why must we use the special one?A: The core difference lies in "compatibility"! Ordinary carrier tapes are universal and cannot accurately match the special shape and structure of DirectFBT devices. During use, it is easy to have problems such as device shaking, jamming, dropping, and even placement deviation, which not only reduces the production line yield but also increases device loss. Our DirectFBT special carrier tape is completely customized 1:1 for DirectFBT packaging. The cavity size and draft angle have been repeatedly optimized. The device fits tightly when put in, and the placement is smooth without mistakes. It fundamentally solves all compatibility pain points and maximizes the production line efficiency, which is the core reason why many enterprises prefer the special one.
Q: Why choose new black PC material instead of traditional transparent PS?A: Because black PC material is known as the "all-rounder" in the carrier tape industry, which is comprehensively superior to traditional PS material! Compared with PS, PC material has 40% higher impact resistance and bending resistance, no whitening or breaking during winding, and can remain stable after repeated use; it has a wider temperature resistance range and can be used normally in the environment of -40℃~120℃, whether it is a high-temperature production workshop or low-temperature storage, it can be easily adapted; moreover, it has low precipitation and high cleanliness, complying with RoHS and REACH dual certifications. At the same time, the black material has its own light shielding property, which can perfectly protect photosensitive devices from light affecting performance. It can be directly adapted to ordinary consumer electronics, as well as automotive-grade and industrial-grade high-end scenarios, making it more worry-free and reliable to use.
Q: Can you provide customization besides the standard model? Is the delivery time fast?A: We fully support full-process customization. Whether you need to adjust the tape width, cavity size, replace the material, optimize the surface process, or adjust the color, we can adapt one-on-one and provide exclusive solutions. More importantly, we have the core advantage of self-developed molds, so we don't rely on external mold factories. For standard customized models, mold opening and sampling can be completed in 3 days, samples can be delivered in 1-3 days, and mass delivery can be realized in 7-15 days. Even for urgent orders, we can respond quickly, completely solving the pain point of long delivery time for traditional customization.
Q: Can you provide matching cover tape and reel? Can they be provided as a one-stop solution?A: Sure! Relying on the advantages of the full industrial chain, we directly provide one-stop supporting services of carrier tape + cover tape + reel. 12mm cover tape and full-spec reels such as 7×8/7×12 can be perfectly matched with DirectFBT carrier tape. You don't need to contact multiple suppliers. You can purchase all of them at one time, which is worry-free and efficient. It also avoids the problem of mismatched products from different suppliers and greatly improves the production line connection efficiency.
6. Service and Support
- Free Sample Testing: Provide DirectFBT carrier tape samples to support customer production line verification and ensure product compatibility with needs.
- Customization Service: Customize exclusive carrier tape specifications according to customer device size and production line needs, and provide one-on-one technical support.
- Technical Support: A professional technical team is connected throughout the process to solve various problems in the use of carrier tape and ensure the stable operation of the production line.
- Fast Delivery: Local mass production, 7-15 days delivery for conventional orders, 48-hour response for urgent orders, ensuring customer production progress.
Diam luctus nostra dapibus varius et semper semper
rutrum ad risus
eros. Cursus libero viverra tempus netus diam vestibulum
GET FREE QUOTE
Please contact us.